Aerogel research
Enabling Highly Efficient Solar Thermal Generation with 800C Stable Transparent Refractory Aerogels
Abstract Although spectrally selective materials play a key role in existing and emerging solar thermal technologies, temperature-related degradation currently limits their use to below 700ºC in vacuum, and even lower temperatures in air. Here we demonstrate a solar-transparent refractory aerogel that offers stable performance up to 800ºC in air, which is significantly greater than its state-of-the-art silica counterpart. We attribute this improved stability to the formation of a refractory aluminum silicate phase, which is synthesized using a conformal single-cycle of atomic layer deposition within the high-aspect-ratio pores of silica aerogels. The transparent refractory aerogel achieves a record-high receiver efficiency of 77% at 100 suns and an absorber temperature of 700ºC based on direct heat loss measurements at this temperature. Such performance and stability can enable the use of advanced supercritical CO2 power cycles and lead to a ~10% (absolute) improvement in solar-to-electrical conversion efficiency. Transparent refractory aerogels may also find widespread applicability in solar thermal technologies by enabling the use of lower-cost optical focusing systems and eliminating the need for highly evacuated receivers.
Related use cases:

Photovoltaic and Galvanic Cell Efficiency

Battery Calorimetry with heat flux sensors

Phase change material thermal energy storage
Related products:

Heat Flux Sensor – gSKIN®-XP

Heat Flux Sensor – gSKIN®-XM

Heat Flux Sensor – gSKIN®-XI
Aerogel research
Plasmon Enhanced Greenhouse Selectivity for High Temperature Solar Thermal Energy Conversion
Abstract The greenhouse effect arises when thermal radiation is forced to undergo absorption and re-emission many times before escaping, while sunlight transmits largely unimpeded. Although this effect is responsible for global warming, it is generally weak in solid-state materials because radiation can be easily overpowered by other modes of heat transfer. Here, we report on the use of infrared plasmonic nanoparticles to enhance the greenhouse effect in transparent mesoporous materials. Local surface plasmon resonances in transparent conducting oxide nanoparticles (TCO NPs) selectively shorten the mean free path of thermal photons while maintaining high solar transmittance. The addition of a small amount of TCO NPs (
Related use cases:

Photovoltaic and Galvanic Cell Efficiency

Phase change material thermal energy storage

Solar Radiation Measurements
Related products:

Heat Flux Sensor – gSKIN®-XP

Heat Flux Sensor – gSKIN®-XM

Heat Flux Sensor – gSKIN®-XI
Aerogel research
Thermal Conductivity of Nanoporous Materials Where is the Limit?
Nowadays, our society is facing problems related to energy availability. Owing to the energy savings that insulators provide, the search for effective insulating materials is a focus of interest. Since the current insulators do not meet the increasingly strict requirements, developing materials with a greater insulating capacity is needed. Until now, several nanoporous materials have been considered as superinsulators achieving thermal conductivities below that of the air 26 mW/(m K), like nanocellular PMMA/TPU, silica aerogels, and polyurethane aerogels reaching 24.8, 10, and 12 mW/(m K), respectively. In the search for the minimum thermal conductivity, still undiscovered, the first step is understanding heat transfer in nanoporous materials. The main features leading to superinsulation are low density, nanopores, and solid interruptions hindering the phonon transfer. The second crucial condition is obtaining reliable thermal conductivity measurement techniques. This review summarizes these techniques, and data in the literature regarding the structure and thermal conductivity of two nanoporous materials, nanocellular polymers and aerogels. The key conclusion of this analysis specifies that only steady-state methods provide a reliable value for thermal conductivity of superinsulators. Finally, a theoretical discussion is performed providing a detailed background to further explore the lower limit of superinsulation to develop more efficient materials.
Related use cases:

Heat Flux Sensor Measurement

Heat Flux Sensor Applications

Calorimetric mass flow measurement
Related products:

Heat Flux Sensor – gSKIN®-XP

Heat Flux Sensor – gSKIN®-XM

Heat Flux Sensor – gSKIN®-XI
Aerogel research
Improving the Insulating Capacity of Polyurethane Foams through Polyurethane Aerogel Inclusion From Insulation to Superinsulation
A novel synthesis of polyurethane foam/polyurethane aerogel (PUF–PUA) composites is presented. Three different polyurethane reticulated foams which present the same density but different pore sizes (named S for small, M for medium, and L for large) have been used. After the characterization of the reference materials (either, foams, and pure aerogel), the obtained composites have been characterized in order to study the effect of the foam pore size on the final properties, so that density, shrinkage, porous structure, mechanical properties, and thermal conductivity are determined. A clear influence of the pore size on the density and shrinkage was found, and the lowest densities are those obtained from L composites (123 kg/m3). Moreover, the aerogel density and shrinkage have been significantly reduced through the employment of the polyurethane (PU) foam skeleton. Due to the enhanced mechanical properties of polyurethane aerogels, the inclusion of polyurethane aerogel into the foam skeleton helps to increase the elastic modulus of the foams from 0.03 and 0.08 MPa to 0.85 MPa, while keeping great flexibility and recovery ratios. Moreover, the synthesized PUF–PUA composites show an excellent insulating performance, reducing the initial thermal conductivity values from 34.1, 40.3, and 50.6 mW/(m K) at 10 °C for the foams S, M, and L, to 15.8, 16.6, and 16.1 mW/(m K), respectively. Additionally, the effect of the different heat transfer mechanisms to the total thermal conductivity is herein analyzed by using a theoretical model as well as the influence of the measurement temperature.
Related use cases:

Calorimetry measurements with heat flux sensors

Calorimetric mass flow measurement

Heat Flux Sensor Applications
Related products:

Heat Flux Sensor – gSKIN®-XP

Heat Flux Sensor – gSKIN®-XM

Heat Flux Sensor – gSKIN®-XI
Building
Methodology for measuring the thermal conductivity of insulating samples with small dimensions by heat flow meter technique
Nowadays, developing advanced, highly insulating materials for minimizing heat losses in buildings is of utmost relevance. Thus, there is a constant research activity focused on developing new and enhanced solutions for thermal insulation. However, characterizing the behavior of new thermal insulation materials, usually produced at lab-scale with small dimensions, by a steady-state approach is a challenge. The reason is that commercial heat flow meters require large samples (hundred on mm side) to provide accurate results of thermal conductivity because they are based on international standards. In this work, a new methodology to measure the thermal conductivity of small prototypes of thermal insulating materials (as low as 50 × 50 mm2) is developed by using an external heat flow sensor placed into a standard heat flow meter apparatus. Four different thermal insulators were used to validate the developed methodology by performing measurements in the heat flow meter with and without the external sensor. From these results, a calibration curve that relates both methods was calculated. Furthermore, the effect of the sample size was studied to explore the limits of the technique. Results show that the self-developed method is an accurate procedure to determine the thermal conductivity of samples with small dimensions via a steady-state condition.
Related use cases:
Related products:

Heat Flux Sensor – gSKIN®-XP

Heat Flux Sensor – gSKIN®-XM

Heat Flux Sensor – gSKIN®-XI
Wearable
Core Body Temperature for a Comparison with Tympanic Temperature in an Acute Stroke Clinical Setting
There is a growing research interest in wireless non-invasive solutions for core temperature estimation and their application in clinical settings. This study aimed to investigate the use of a novel wireless non-invasive heat flux-based thermometer in acute stroke patients admitted to a stroke unit and compare the measurements with the currently used infrared (IR) tympanic temperature readings. The study encompassed 30 acute ischemic stroke patients who underwent continuous measurement (Tcore) with the novel wearable non-invasive CORE device. Paired measurements of Tcore and tympanic temperature (Ttym) by using a standard IR-device were performed 3–5 times/day, yielding a total of 305 measurements. The predicted core temperatures (Tcore) were significantly correlated with Ttym (r = 0.89, p < 0.001). The comparison of the Tcore and Ttym measurements by Bland–Altman analysis showed a good agreement between them, with a low mean difference of 0.11 ± 0.34 °C, and no proportional bias was observed (B = −0.003, p = 0.923). The Tcore measurements correctly predicted the presence or absence of Ttym hyperthermia or fever in 94.1% and 97.4% of cases, respectively. Temperature monitoring with a novel wireless non-invasive heat flux-based thermometer could be a reliable alternative to the Ttym method for assessing core temperature in acute ischemic stroke patients.
Related use cases:

Patient Monitoring

Early detection of neurodegenerative diseases

Fever monitoring
Related products:

CORE Body Temperature Monitor

CALERA research

CALERA Development Kit
Aerogel research
Textile waste-reinforced cotton-silica aerogel composites for moisture regulation and thermal acoustic barrier
Abstract Silica aerogel composites reinforced with reclaimed cotton fibers obtained from textile industry wastes are here presented. These fibers were obtained from fabric leftovers of textile clothing industry, using only mechanical processes for reverting wasted fabric scraps to elementary fibers. The syntheses were carried out following environmentally friendly solutions. The post-gelation silylation/washing steps were performed applying ethyl acetate, recognized as a non-hazardous solvent. The tetraethyl orthosilicate-based aerogel composites were developed with a co-precursor having a non-hydrolysable bulky branch, isobutyltriethoxysilane, aiming to reduce brittleness and increase hydrophobicity. The aerogel matrix composition used here, reinforcement conception and modification solvent are being presented for the first time in the literature. The composites, manufactured in small cylindrical-shape (diameter ~3 cm) and disk-shape (diameter ~9 cm and ~14 cm) were silylated with hexamethyldisilazane and ambient pressure dried. Thermal conductivities were assessed by non-stationary and steady-state methods, the later yielding values 25–37% lower, achieving a value as low as 21 ± 3 mW m–1 K–1. The composites exhibit a high degree of flexibility conferred by the embedded cotton fibers, that imparted as well good acoustic insulation, since at frequencies near 1300 Hz, the sound absorption coefficient is 0.8. Cotton fibers are well known by their moisture buffering. By taking advantage of that water adsorption/desorption, the thermal regulation ability of the aerogels is studied here as a novel application for these materials. At 85% of relative humidity, silica aerogel composites with ~15 wt% of cotton fibers adsorbed 2.6 wt% of moisture and the process reversibility was confirmed.
Related use cases:

Heat Flux Sensor Measurement

Heat Flux Sensor Applications

Calorimetry measurements with heat flux sensors
Related products:

Heat Flux Sensor – gSKIN®-XP

Heat Flux Sensor – gSKIN®-XM

Heat Flux Sensor – gSKIN®-XI
R&D
Direct measurement of the genuine efficiency of thermogalvanic heat-to-electricity conversion in thermocells
Abstract Harvesting wasted thermal energy could make important contributions to global energy sustainability. Thermogalvanic devices are simple, chemistry-based devices which can convert heat to electricity, through facile redox chemistry. The efficiency of this process is the ratio of electrical energy generated by the cell (in Watts) to the quantity of thermal energy that passes through the cell (also in Watts). Prior work estimated the quantity of thermal energy passed through a thermocell by applying a conductive heat transfer model to the electrolyte. Here, we employ a heat flux sensor to unambiguously quantify both heat flux and electrical power. By evaluating the effect of electrode separation, temperature difference and gelation of the electrolyte, we found significant discrepancy between the estimated model and the quantified reality. For electrode separation, the trend between estimated and measured efficiency went in opposite directions; as a function of temperature difference, they demonstrated the same trend, but estimated values were significantly higher. This was due to significant additional convection and radiation contributions to the heat flux. Conversely, gelled electrolytes were able to suppress heat flux mechanisms and achieve experimentally determined efficiency values in excess of the estimated values (at small electrode separations), with partially gelled systems being particularly effective. This study provides the ability to unambiguously benchmark and assess the absolute efficiency and Carnot efficiency of thermogalvanic electrolytes and even the whole thermocell device, allowing ‘total device efficiency’ to be quantified. The deviation between the routinely applied estimation methodology and actual measurement will support the rational development of novel thermal energy harvesting chemistries, materials and devices.
Related use cases:

Heat Flux Sensor Measurement

Calorimetric mass flow measurement

Calorimetry measurements with heat flux sensors
Related products:

Heat Flux Sensor – gSKIN®-XP

Heat Flux Sensor – gSKIN®-XM

Heat Flux Sensor – gSKIN®-XI
Building
Laboratory testbed and methods for flexible characterization of thermal and fluid dynamic behaviour of double skin facades
Abstract Heat and mass transport in double skin façades (DSFs) are complex phenomena driven by boundary conditions and are in constant non-linear interaction with the constructional elements of the DSF. Comprehensive experimental investigations to understand these complex behaviors are usually rigid, time-consuming and expensive. In this paper, we present the concept and the features of a flexible experimental testbed that, in conjunction with optimized experimental procedures, can facilitate comprehensive investigations and performance assessment of DSFs. The testbed, which consists of an adjustable DSF mock-up placed into a climate simulator, allows many DSF configurations to be investigated in combination with a wide range of boundary conditions. Several methods for different types of experimental investigations with various levels of complexity are presented: standard metrics measurements, one-factor analysis, design of experiments and dynamic profile measurements. By providing examples and discussing the limitations, challenges and possibilities of each investigation method, the paper aims to provide an overview of different characterizations suitable to assess how different constructional features and boundary conditions affect the performance of DSFs. Experimental data collected during this study are also made available in a data repository for future independent scientific analyses of DSF thermophysical behavior or numerical models’ validation.
Related use cases:

U-value & roof

What is U-value?

U-value calculator

U-value & Insulation
Related products:

U-Value Kit

gOMS II – Wireless U-Value / R-Value Measurement System
R&D
Thermophotovoltaic efficiency of 40%
Abstract Thermophotovoltaics (TPVs) convert predominantly infrared wavelength light to electricity via the photovoltaic effect, and can enable approaches to energy storage1,2 and conversion3,4,5,6,7,8,9 that use higher temperature heat sources than the turbines that are ubiquitous in electricity production today. Since the first demonstration of 29% efficient TPVs (Fig. 1a) using an integrated back surface reflector and a tungsten emitter at 2,000 °C (ref. 10), TPV fabrication and performance have improved11,12. However, despite predictions that TPV efficiencies can exceed 50% (refs. 11,13,14), the demonstrated efficiencies are still only as high as 32%, albeit at much lower temperatures below 1,300 °C (refs. 13,14,15). Here we report the fabrication and measurement of TPV cells with efficiencies of more than 40% and experimentally demonstrate the efficiency of high-bandgap tandem TPV cells. The TPV cells are two-junction devices comprising III–V materials with bandgaps between 1.0 and 1.4 eV that are optimized for emitter temperatures of 1,900–2,400 °C. The cells exploit the concept of band-edge spectral filtering to obtain high efficiency, using highly reflective back surface reflectors to reject unusable sub-bandgap radiation back to the emitter. A 1.4/1.2 eV device reached a maximum efficiency of (41.1 ± 1)% operating at a power density of 2.39 W cm–2 and an emitter temperature of 2,400 °C. A 1.2/1.0 eV device reached a maximum efficiency of (39.3 ± 1)% operating at a power density of 1.8 W cm–2 and an emitter temperature of 2,127 °C. These cells can be integrated into a TPV system for thermal energy grid storage to enable dispatchable renewable energy. This creates a pathway for thermal energy grid storage to reach sufficiently high efficiency and sufficiently low cost to enable decarbonization of the electricity grid.
Related use cases:

Solar Radiation Measurements

Calorimetry measurements with heat flux sensors

Heat transfer coefficient
Related products:

Heat Flux Sensor – gSKIN®-XI

Heat Flux Sensor – gSKIN®-XM

Heat Flux Sensor – gSKIN®-XP